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Audi RRL Lamp
Audi RRL Lamp
This lamp uses spade-type interior light bulbs and consist of a pre-zinc plated and passivity progression pressed grid-plate made from slit coil and assembled and heat staked on to a moulded bulb-housing made from a high temperature resistant, reflective white PC + ABS PA66 with 40%. The grid-plate tracks are within the assembly operation (multi station rotary table type assembly station), individualised by bending the connections between the grid-plate tracks open (at a pre-scored point) in a pressing opreration and all items are heat dated fro treatability. Afterwards this component forms the base of an interior rear reading light (RRL).
Metal Stampings
G&G produces a large number and variety of different types of pressings and stampings in different sizes, materials and finishes in house. Materials include special alloys with a large variety of mechanical properties,hardness and surface structures. G&G has developed particular expertise in circuit stampings for use in over moulding.
Materials
- mild steel
- carbon steel
- stainless steel
- spring steel
- copper
- beryllium copper
- brass
- bronze
- aluminium including reflector qualities
- titanium
Press work is done in material thickness ranging from 0,12 mm to 8,- mm, whereby G&G's main emphasis is on materials of between 0,4 mm and 3,- mm, and widths ranging from 12,-mm to 400 mm.
Material Finishes
Components are produced, if required, with all types of material finishes including: :
- Chrome plating
- Nickel plating
- Electroless nickel plating
- Zinc plating
- Silver plating
- Electro ferretic coating
- Nickel-diamante coating
- Various deburring processes including tumbling and trowalizing
Pre-plated Coils
Pre-plated material coils used in our production include: :
- Electro galvanised steel coils
- Hot dipped galvanised steel coils
- Silver plated electro bronze coils
- Copper coils
- Phosphor bronze coils
- Polished and anodised aluminium coils
- coated aluminium coils
- A number of painted finishes including some suitable for shallow drawing. All coils can be sourced with protective PU-filament or paper layer and in a large variety of edge trims.
All coils can be sourced with protective PU-filament or paper layer and in a large variety of edge trims.
Press Shop Equipment
G&G Engineering has a fully equipped press shop:
- 125 ton press open C-frame mechanical (geared) press with programmable pneumatic tandem gripper feeder
- 100 ton CNC controlled open C-frame mechanical press with decoiler, coil straightener, programmable hydraulic feeder, press force measurement and electronic tool security
- 75 ton CNC controlled open C-frame mechanical press with decoiler, programmable electronic feeder, press force measurement and electronic tool security
- 68ton 4 pillar high speed press with double headed decoiler, coil straightener and mechanical gripper feed
- 50 ton CNC controlled open C-frame mechanical press with press force measurement
- Various decoilers and straighteners
G&G Engineering has more than 30 years press work experience and some of our current operators have worked over 25 years for G&G.
Volvo RRL Lamp
Volvo Car lamp
is for tube type interior light bulbs and consist of a 60/40 1/2 hard brass (with a very specific VPN) progression pressed grid-plate made of slit coil and over moulded with a PA66 with 40% (I am not sure with this and we need to check) glass fibre. The grid-plate tracks are in a separate operation, but within the moulding cycle individualised by removing the connections between the grid-plate tracks in a stamping process. Afterwards this component forms the base of an interior rear reading light (RRL).
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Quality Certification
G&G's systems and processes are fully compliant with ISO Automotive Standards. Read More
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Contact Us
G&G Engineering® Ltd,
Ballina Road,
Killala, F26 N795,
Co.Mayo, Rep. of Ireland.
00 353 (0)9632211
Fax: 00 353 (0)9632400
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